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What is the difference between a semi-gantry and a full-gantry crane?

A full-gantry crane consists of a bridge supported by two legs that travel on floor-level tracks. A semi-gantry crane features one leg traveling on a floor rail, while the other side of the bridge is supported by a raised runway beam attached to the building's columns or walls. This is ideal for saving floor space or working under larger overhead cranes.

Can gantry cranes be used for both indoor and outdoor applications?

Yes, but the specifications differ. Outdoor gantry cranes require weatherproofing for motors, specialised paint coatings to prevent corrosion, and wind anchors or "storm brakes" to prevent the crane from moving during high winds. Indoor models focus more on space efficiency and noise reduction.

What safety features are mandatory for overhead gantry cranes?

At a minimum, cranes should be equipped with:

  • Overload Protection: Prevents the crane from lifting loads exceeding its rated capacity.

  • Emergency Stop Buttons: Located on the pendant or remote control.

  • Limit Switches: To prevent the hoist from over-traveling at the top or bottom.

  • Audible/Visual Alarms: To alert floor workers when the crane is in motion.

How often does a gantry crane require inspection?

According to OSHA and ASME standards, cranes require three levels of inspection:

  • Daily/Initial: Functional checks before every shift.

  • Frequent: Monthly to quarterly inspections based on usage intensity.

  • Periodic: Comprehensive annual inspections involving a detailed check of structural integrity and wear components.

Do I need a concrete foundation for a gantry crane installation?

Portable or light-duty gantries can often run on standard reinforced workshop floors. However, heavy-duty industrial gantries require a survey of the existing floor slab. If the point loads exceed the floor's capacity, dedicated concrete footings or specialized rail runways must be installed to ensure stability.